My research centers on the design automation for architectural 3D printing. Adopting an interdisciplinary approach that bridges design-for-manufacturing, structural design and engineering, and material science, it enables the efficient construction of multifunctional architectural systems.
Structural components produced through 3D concrete printing (3DCP) are known for reduced material use, enhanced construction efficiency, and design freedom. Faced with limitations in material properties and extrusion systems, I have established an integrated and automated approach across scales for designing and optimizing the toolpath for a given geometry while maximizing the advantages of 3DCP. I provide methods of predicting and optimizing buildability in terms of local and global overhangs, enhancing the dimensional accuracy and surface quality, and generating as-continuous-as-possible toolpaths with minimal stop-starts for porous designs. By introducing surface-toolpath twins interconvertible through efficient slicing and surface reconstruction algorithms, I have built a bidirectional design-to-production process that combines expertise in form-finding and fabrication-oriented design. Finally, scaled fabrication models, 3D-printed in the same way as in actual construction, verify printing schemes and foster low-cost design iterations and communication.
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3DCP allowed for the effective realization of innovative, complex structural systems that integrate efficient funicular geometries with tailored functionality. Large porous objects that would otherwise require sophisticated formwork can be directly printed with minimal material use and high geometric fidelity using my method. By connecting form-finding results with toolpath design and optimization methods and precisely embedding reinforcement conduits, my collaborators and I have designed and fabricated post-tensioned concrete beams at multiple scales. Through nonplanar printing and dimensional-accuracy control methods, we extend this approach to build two-way post-tensioned modular floors. With minimal mass and maximized surface area, these efficient structures can be printed using carbon-absorbing concrete to reduce their carbon footprint and save operational energy related to thermal comfort throughout their life cycle.
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The form-finding method of polyhedral graphic statics (PGS) uses reciprocal force and form diagrams to design efficient funicular structures that bear axial forces. My research investigates strategies for embedding implicit constraints, such as symmetry, to make PGS form-finding more intuitive and thus accessible to general users. I also develop algorithms to assist the establishment of complex PGS graph data structures that combine tension and compression, making the design of such structures more direct. I am currently working on the fabrication-oriented optimization of PGS, connecting it to both low- and high-tech construction methods and expanding its application in practice.
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Multi-material extrusion allows complex forms to have locally tailored materials. I have created modeling methods that encode gradient material information in 3D-printable objects, and developed toolpath planning algorithms for gradient multi-material extrusion that maximize material fidelity and minimize waste. With collaborators in hardware and material development, we have designed and fabricated multi-material objects that are structurally efficient and carry local functionalities such as variable insulation.
Selected Publications / [Short Names] [Full Names]